Grouts & Anchors Systems

KingGrout PG200^®

High strength low exothermic pourable epoxy resin grout.

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Compressive strength

≥ 50 MPa @ 3 days ≥ 80

BS6319, Part 2

1983: MPa @ 7 days

Peak exothermic time @

45 min

Water absorption

ASTM: < 0.15% C413

Packaging

Pack

Standards

3 cited

ASTM D2369 · ASTM D2471

Overview

KingGrout PG200 is a three component, high strength, low exothern and free flowing epoxy resin grout. KingGrout PG200 is suitable for grouting large gaps from 10 to 400 mm at high ambient temperatures of up to 55°C.

Applications

KingGrout PG200 is ideally designed for use in the following applications:
Machine base plates
Heavy crane rails
Bearing plinths
Anchoring of steel fixings
High speed turbines
Grouting areas where occasional chemical spillage may occur

Advantages

Low heat generating grout for large gaps and high ambient temperatures
Resistant to dynamic loading
Non-shrink and low creep characteristics under continuous loading
Exceptional high compressive, flexural and tensile strengths
Extremely dense
Exceptional bond to concrete and steel surfaces
Good chemical resistance
High ultimate and early strengths

Technical Properties

Property	Value	Standard
Compressive strength	≥ 50 MPa @ 3 days ≥ 80	—
BS6319, Part 2	1983: MPa @ 7 days	—
Flexural strength	, ≥ 27 MPa @ 7 days	BS6319
Part 3	1990	—
Tensile strength	,: ≥ 12 MPa @ 7 days	BS6319
Part 7	1985	—
Recommended working	15 - 55oC	—
ambient temperature		—
Crack formation tem-	No cracks or bleeding	—
perature @ 400 mm		—
Peak exothermic tem-	62oC	—
perature @ 55oC		ASTM D2471
Peak exothermic time @	45 min	—
55oC		ASTM D2471
Gel time @ 55oC	ASTM: 150 - 180 min D2471	—
Water absorption	ASTM: < 0.15% C413	—
Mixed density	1.95 ± 0.05 g/cm³	—
Working life	3 - 6 hrs @ 25⁰C 2 - 4 hrs @ 35⁰C	—
VOC	: < 10 g/ltr (complies with LEED) The entire content of the Hardener pack should be added to the Base pack. Care should be taken to ensure that the bottom and the product sides are thoroughly scraped and used. Mix the two components for 2 minutes. The filler should be gradually added while mixing. Mixing should continue for 3 minutes or until a uniform consistency obtained. THICKNESSES AND SIZE LIMITATIONS KingGrout PG200 is suitable for grouting large gaps from 10 to 400 mm. For greater thicknesses, multiple layers can be applied after initial curing of the previous layer. PLACING AND FINISHING	ASTM D2369
Under Base plate	Enough material should be available to achieve a continuous fill and to complete the work. Pouring of the mixed grout should be started from one side only to avoid air entrapment. To obtain maximum flow distance, a side shutter feed with 100 mm side height should be erected and used to build the required head. At 100 mm of head, a flow distance of 2100 mm can be achieved at gap thicknesses of 40 mm @ 25°C ambient temperatures. KingGrout® PG200 High strength low exothermic pourable epoxy resin grout.	—
Formwork	As the mixed grout possesses high fluid characteristics, all formwork and shutters should be water tight. This can be achieved by sealing underneath the formwork and at the joints by using an appropriate mastic.	—